A well-known food processing company had long struggled with temperature control on its baking production line. The existing temperature measuring equipment suffered from low accuracy and slow response, resulting in uneven temperatures within the ovens. This led to uneven baking, with bread, cakes, and other products exhibiting localized burning or undercooking, resulting in a defect rate as high as 18%. This not only wasted raw materials but also damaged the brand's reputation and caused the loss of several important orders.
To resolve this issue, the company tried using Egertech's high-precision intelligent temperature transmitter. This high-precision intelligent temperature transmitter employs advanced sensor technology, achieving a temperature measurement accuracy of ±0.1%. It can quickly capture subtle temperature changes within the oven, and the 4-20mA standard signal temperature transmitter transmits data to the central control system in real time. During installation, technicians deployed temperature transmitters at key locations based on the oven's structure and heat flow distribution, ensuring coverage of the entire baking area. Simultaneously, with the aid of accompanying intelligent software, the temperature data was analyzed and processed to achieve automatic temperature adjustment of the oven.
After implementing the new equipment, production conditions improved significantly. The oven's temperature fluctuations are strictly controlled, resulting in uniform color and texture of baked goods, and a defect rate that has plummeted to below 3%. This improvement in product quality has enabled the company to secure orders from several major clients, increase production efficiency by 25%, and save over 2 million yuan annually in raw material and rework costs. The company's production manager remarked, "The temperature transmitter has enabled us to achieve precise temperature control, equipping our products with a 'smart guardian' for quality."
