Precise Tracking of the Injection Process
When sulfuric acid is continuously injected into the storage tank through pipelines, the liquid level rises rapidly. The sulfuric acid flows at high speed, impacting the tank wall and causing changes in the internal pressure. Traditional level gauges struggle to accurately capture these changes under such dynamic and complex conditions.
YIGEQI's dual-flange level gauge, with its sensitive differential pressure sensing system, can capture the rapid rise in liquid level during sulfuric acid injection in real time. Under conditions of high-speed sulfuric acid impact on the tank wall and pressure fluctuations, its specially designed flange can accurately sense pressure changes and quickly convert the signal into precise liquid level data.
Furthermore, the dual-flange design enables the level gauge to accurately measure liquid level changes with minimal error and rapid response. Precise level data allows for more efficient addition and discharge of sulfuric acid, optimizing the process and improving production efficiency.
Stability Monitoring During Storage
Sulfuric acid is not completely static when stored in tanks:
● Affected by ambient temperature fluctuations, the sulfuric acid inside the tank undergoes thermal expansion and contraction.
● The heat generated by the chemical reaction also causes weak convection within the liquid.
● The pressure in the gas phase space inside the tank is unstable due to factors such as air temperature and material evaporation.
These factors combine to cause ordinary level gauges to drift when facing such a complex environment over a long period, failing to provide reliable level information. This poses a significant challenge to the stability and accuracy of Yigeqi's level measurement.
YIGEQI's measuring instruments use highly corrosion-resistant materials such as Hastelloy for their wetted surfaces, effectively resisting sulfuric acid corrosion and ensuring long-term stable operation.
Meanwhile, their advanced signal processing algorithms effectively filter out interference signals caused by gas pressure fluctuations and liquid convection, providing stable and reliable liquid level data
Sulfuric Acid Output and Usage
When sulfuric acid is extracted from the production line, the liquid level gradually decreases. Accurately monitoring the remaining liquid level ensures that production will not be interrupted due to insufficient sulfuric acid supply. As the liquid level decreases, the flow pattern within the tank changes. Sulfuric acid near the bottom is affected by both gravity and the extraction force from the pipeline, resulting in complex changes in flow velocity and pressure. Traditional level gauges often exhibit significantly increased errors when measuring low liquid levels.
Reliability Guarantee in the Output Process
The German signal processing module effectively combines static pressure and temperature compensation, ensuring good measurement accuracy and stability under a wide range of static pressure and temperature variations. This advantage means that the measurement accuracy of the Eger dual-flange level gauge remains unaffected when the liquid level decreases due to sulfuric acid extraction.
At any stage, YIGEQI's dual-flange level gauges provide a high-precision measurement of ±0.1%, fully meeting production requirements.
Summary of the Advantages of YIGEQI Dual-Flange Level Gauges
A manager of a chemical plant stated, "The performance of YIGEQI's dual-flange level gauges exceeded our expectations. It not only solved our long-standing problem of level measurement but also improved our safety in production. We are extremely satisfied with YIEGQI's products and services!"
• Strong Corrosion Resistance
Made with special materials, it can withstand the erosion of highly corrosive media such as sulfuric acid;
• High Measurement Accuracy
Combined with German MEMS design and advanced measurement technology, it ensures the accuracy of level data;
• Strong Adaptability
Suitable for sulfuric acid storage tanks of various diameters, meeting the measurement needs under different operating conditions;
• Good Stability
SIL certified, lightning and explosion resistant, it operates stably in high-temperature and high-pressure environments, adapting to the complex operating conditions of sulfuric acid storage tanks.
