Pressure gauges use data to visualize resource consumption.
Traditional measurement techniques struggle to achieve precise measurements, leading to frequent pressure fluctuations in the reactor and resulting in high energy consumption. This makes it difficult to accurately match optimal reaction conditions, impacting product quality and causing energy waste.
Egertech transmitters, however, can accurately capture data and monitor pressure changes in real time, preventing the ineffective loss of energy media.
Solution
Using the YIGEQI high-precision pressure transmitter, which employs corrosion-resistant materials and intelligent temperature compensation technology, pressure changes within the reactor are monitored in real time, and the data is fed back to the control system for dynamic adjustment. By precisely controlling the reaction pressure, companies reduce unnecessary energy input while improving reaction efficiency.
YGQ7961 series pressure transmitter
Steam consumption is reduced, and thermal energy utilization is significantly improved;
Product batch stability is enhanced, reducing the rate of defective products;
Carbon emission intensity is reduced, meeting green production standards.
Waste generated during differential pressure instrument monitoring
Waste generated during differential pressure instrument monitoring
Chemical production processes have long faced the problem of unstable byproduct generation. Inaccurate measurements using traditional equipment lead to significant fluctuations in reaction efficiency, affecting not only the yield of the main product but also generating large amounts of high-COD wastewater requiring special treatment.
Solution
YIGEQI high-precision differential pressure instruments are installed at key locations such as reactors, separation towers, and pipelines to monitor pressure gradient changes in real time and capture the correlation between process fluctuations and waste generation. This ensures that the process operates within the optimal waste discharge range, reducing the generation of non-target products.
YGQ7961 Series Differential Pressure Transmitter
Establish an early warning mechanism to adjust process parameters in a timely manner;
Significantly reduce the generation of non-target products;
Reduce the load and cost of subsequent waste treatment.
Radar level gauges improve storage tank management efficiency
Warehousing relies on traditional liquid level gauges to manage raw material storage tanks. Data updates are lagging, resulting in extensive inventory management, frequent material surpluses or shortages, affecting production plans and increasing energy consumption.
Solution
By installing YIGEQI high-frequency radar level gauges, intelligent upgrades to tank management have been achieved.
This solution utilizes non-contact measurement technology to accurately monitor liquid level changes and synchronize them to the management system in real time. This not only solves the pain points of low efficiency and large errors but also significantly reduces material loss and energy waste, driving the company's warehouse management towards digitalization and lean manufacturing.
YGQ-RD76X Series Radar Level Gauge
Improved warehouse operational efficiency reduces energy waste;
Increased raw material turnover reduces capital tied up in inventory;
Reduced human intervention improves safety management.
In today's pursuit of high-quality development, YIGEQI Instruments is helping more and more companies discover their "invisible" energy efficiency potential.
We are transforming the concept of green production into tangible competitive advantages through continuous technological innovation and practical application.
We are committed to becoming the most reliable sensing partner on the road to low-carbon transformation in the chemical industry.
